Diffuson Coatech
A deep tech surface engineering company providing wear and corrosion resistant coatings and diffusions to enhance the product durability.
Solutions offered:
- MetaBoid
- Chromizing
- Aluminizing
- Boronizing
- Electroless Nickel Boron
What is MetaBoid ?
A hybrid (Thermal diffusion-Chemical vapor deposition) process
MetaBoid is a thermochemical vapor diffusion process producing metal compounds with the substrate material. The surface hardness is easily 3X higher than nitriding process.
Vapor deposition and Vapor diffusion comparison
- High chances of delamination
- High stress on the interface
- A functional layer is developed on the steel surface
- May require a interface layer
- High adhesion strength
- Forms compounds with the base metal
- Thermal stability
- High bonding strength
Friction
This process reduces the coefficient
of friction of the base material
without the use of any lubricant.
Wear resistance
By altering the chemistry of surface of a material with minimal effect on core micro-structure to produce
hard case through a process called surface alloying by diffusion.
Corrosion resistance
Salt spray tests indicate increased
corrosion resistance in ferrous
alloys. Remarkable resistance to
acid attack has been observed in
treated carbon steel.
MetaBoid & TUNGSTEN CARBIDE
MetaBoid is a diffusion coating with practically
infinite bonding strength with zero chance of delamination
Extremely high hardness,
can be achieved. (2200 HV+)
1.8 times higher wear resistance
Least surface roughness. Heat resistance up to 625 °C.
Resistance against HCl, and other acids.
Relatively lower cost.
Tungsten carbide based coatings are mostly sprayed
onto metal and have very low bonding strength and often delaminate
possible. Maximum hardness
is 1300 HV only
High surface roughness, often grinding is required.
Lower temperature resistance little resistance to acids
Expensive (Minimum Rs. 35/ Sq. Inch)